Smokehouses of cold smoking: the device, the principle of operation. How to make a smokeh with your own hands?

If you sometimes like to try smoked products, then you can visit the store in order to buy there such dishes. However, you can cook them yourself, using a smokehouse. Before you begin to build this design, you need to understand the types of smoking, which can be two, namely hot and cold.

The first variety is a fairly fast method, which is most often used at home. The smoking period can last from 12 to 48 hours, while the smoke temperature is in the range of 35 to 50 degrees. In this case, the products do not lose moisture and are well saturated with fat. You can store such products for a short time. The dimensions of the smoker are sometimes not to be chosen, since these designs are usually based on cylinders or refrigerators that are out of order. However, if you want to make such equipment for commercial purposes, then you can use metal sheets or a barrel, the volume of which can be quite impressive.

Cold smoking is a longer treatment. Products in this case are not heated very much, since the smoke has a temperature of 18 to 25 degrees. The smoking period can last from 2 to 3 days. This type of treatment involves the removal of moisture from products, the surface of which dries up. Keep these products can be long enough, especially when compared with hot smoking. In support of the foregoing, it can be argued that the cold process is more time consuming and time-consuming compared to hot smoking. Let's get acquainted with him in more detail.

What is a smokehouse for cold treatment?

In the process of manufacturing cold smokehouses, you will have to perform a device in which cold smoke will be directed from the product to the side. Smoke must be continuous and smooth throughout the treatment period. Its temperature is not more than 25 degrees. In order to ensure such conditions, the smokehouse needs to be divided into two separate parts. One of them will be a furnace, while the other will be a capacity. The first part should be removed from the other by 2 meters, and between them must be located chimney.

Principle of operation and the construction of a smoker for cold processing

If you are interested in the device smoking smokehouse, you should know that it consists of several elements, among them there is a chimney, a smoke generator and a smoking chamber. The design works according to the following principle. The shavings are laid in the smoke generator, the fuel begins to smolder, and forms smoke. In the process, a thrust arises due to which it enters the chimney, cools it, penetrates into the smoking chamber, where the products that are intended for processing are located. The main function for this type of treatment is the smoke generator, which provides a continuous flow of smoke inside the smoking chamber. This element is automated, the owner will only need to observe the volume of sawdust.

Fuel preparation

Smokehouses of cold smoking should work on a certain variety of sawdust. In no case should you use chips of coniferous species of wood, namely, pine, spruce, etc. This rule is conditioned by the fact that this fuel has a resin content. As the best solution for smoking are sawdust of fruit trees. The best option will be cherry, apple and pear. In the absence of sawdust of this breed, you can replace them with shavings of alder, willow or oak. In order to smoked after the end of the process looked very attractive, at the last stage of treatment you need to put a branch of juniper in the smokehouse. For processing products by the method of cold smoking you can use cassettes and briquettes, which are sold in stores.

The technology of making a smokehouse in the home

If you decide to start making a smokehouse, you will not need to have certain skills and skills. Before starting work, a certain set of tools and some materials should be prepared. At the bottom of the furnace should be put sheets of iron, thanks to which the coals will smolder evenly. Now the master digs out the chimney, the depth of which should be equal to the bayonet's bayonet, while the width is equivalent to the width of the shovel. After that, you need to use slate or iron sheet in order to close the chimney, filling it with earth. This is done in order to exclude the exit of smoke.

Before you start, you need to familiarize yourself with what kind of designs are smoking. This knowledge can help you in the process of manipulation. Next, you need to prepare a conventional barrel, at the bottom of which the grill is strengthened. This is necessary for stacking the filter, which will protect the products from soot and tar. Sacking can act as a filter. In the upper part a steel pipe is fixed, the products for smoking will be attached to it. Very good material for such a pipe will make stainless steel. Choosing a hook, you need to be guided by the dimensions, which should not be less than 10 millimeters. On top of the oil lamp should be covered with a sheet of iron.

Manufacture from a box

If you make a smokehouse, you can use a barrel or a box. After this element can be found, a smoke generator should be fixed to it . On this, we can assume that the product is ready, it will be convenient enough to use it, and if necessary, it can be moved to another location. When using a smokehouse, smoke should flow evenly, so you need to take special care to make the chimney correctly.

Methods of work

It is necessary to choose the most suitable place for a smokehouse, nearby there should not be flammable objects. The master should take into account the distance from neighbors who may not like the smoke. In the process of equipping the chimney, you need to use cords and pegs. Initially, it will be necessary to make the markings on which the trench is excavated. On the walls of the latter you need to install bricks, placing them on the edge. In the process of work should be used a solution, which is prepared from sand and clay.

Tips of the master

When the home smokehouse is cold-smoking, it may be necessary to cool the smoke. Solve this issue in one of several ways, as one of them is an extension of the hose, through which smoke is fed into the structure. The length of this element should be such that the smoke is gradually cooled by passing through it. Some experts recommend using running water. To do this, you will need to assemble the simplest water-based cooler, which is made of copper and brass tubing. If firewood is used in the smoking process, you can use the pipe bend to cool the smoke.

Tips for smoking

If you purchased an industrial smokehouse, or if the design is done by yourself, you should always ensure that the temperature inside is within the permissible range. It is best to start this process in the morning. In bad weather, smoking should be abandoned. Do not often look into the camera, but inside the device you must definitely install a pallet, which will be collected fat.

Making a smokehouse from a gas bottle

Smokehouse at home can be performed using a gas cylinder. To carry out the work you will need a grinding machine, drills, welding machine, two canopies for doors, a metal rod with a diameter of 10 millimeters, and pipes that will form the basis of the legs. Among other things, prepare a metal corner, a forged handle in the amount of 1 piece, electrodes for welding, car keys, an electric drill and, of course, an old gas cylinder. If you are carrying out a smokehouse from a gas cylinder, it is important to think about whether the size of the future design will fit. For carrying out of the given works it is possible to prepare a product of the necessary dimensions, having taken care of it in advance.

Recommendations for work

At the first stage, the master should inspect the cylinder from all sides, if it rusted, then it will not be possible to use it for carrying out the work. If there is some gas inside, this indicates that the product is in working order and is suitable for making a smoker. Smokehouse at home from a gas cylinder can be manufactured only after a thorough preparation of the product.

To do this, you need to get rid of gas residues by turning the product over and unscrewing the valve. This will eliminate the possible ignition of gas. Even after such a procedure, the remains of propane will remain in the form of condensate. It is necessary to take into account the moment that they are also dangerous. From the oil fluid that has settled on the walls, it will be difficult enough to get rid of. For this, water is most often used.

After the gas can be disposed of, it will be necessary to depict a line on the chalk with a chalk, along which the cut will be carried out. The balloon should be divided into two parts, which after being connected by hinges. At the next stage you will need to install the knobs, weld the legs and install the grill inside. On this we can assume that the design is ready. By this principle, a smokehouse can be collected from a gas cylinder, which can be easily transferred from one place to another if necessary.

If you decide to manufacture stationary equipment, then you need to start working from the fact that you have to retreat from the edge a certain distance. After the line is drawn three centimeters below the welded seam. This will get two circles. Straight lines should be divided into a cylinder in the middle. After that, the container is filled with water, which does not need to be drained when the first notch is made. The water that will flow out will be able to extinguish sparks, preventing the occurrence of fire. After making holes, it will be possible to drain the water, continuing to cut. After one semicircle has been obtained, it is possible to produce such works from the other side. Semicircles should be connected to each other. This will get the finished cover in a closed form, which will help to protect the flame from the wind.

Final work

If you make a cold smoking at home, you can make a design for this by any of the above technologies. After completion of these manipulations, you need to check the stability of the product. If it has long legs, then it will be difficult to achieve reliability. Therefore, you need to install additional corners, which will be located at the bottom of the legs. After completing the work on making the legs, you can drill several holes in the wall. Through them will awaken coals, penetrate the air, which will contribute to better combustion. After you can complete the main activities, you can begin painting the structure. However, quite often the house masters exclude this stage.

Features of making a smokehouse from an old refrigerator

At home, you can make a smokehouse from the refrigerator. To do this, remove all the elements that are located inside the household appliance, leaving only the steel box with the door. After the inner chamber with thermal insulation is removed, the old joints will need to be rid of the special sealant, which can take quite a long time. On the rear side, where the heat exchanger is located, a large enough hole will be formed. Close it can be a metal plate, which should be cut from previously removed parts. If you have a stove-furnace, which, as a rule, is made of pieces of a water pipe, it can be used by installing it inside. It is important to ensure the exit of the pipe, with which the master can face certain difficulties.

When a smokehouse is run from the refrigerator, it will be necessary to draw a circle with a circumference, the diameter of which is slightly smaller than the diameter of the pipe. After that it is necessary to drill holes around the circumference of the circle, using a five-hole drill. You can bring this element to the desired size with a semicircular file. Leaving from the top of the box 20 centimeters, you should install two corners, which will act as holders for the net. On this shelf there will just be products for smoking. Leaving 10 centimeters below, you need to fix two more corners, which are necessary for installing the pallet. It will accumulate fat. The shelf can be used from the same refrigerator, and the pallet can be borrowed from the plate.

Supply of additional elements to the smokehouse

If you buy an industrial smokehouse, you do not have to worry about its design features, since this device already has everything. Whereas if you yourself decided to perform such equipment, you can supply it with additional elements. As one of them is a thermometer, which is equipped with a bimetallic plate in the form of a spiral. It must be removed from the same old plate. You can decide on your own where to install this thermometer, but experts advise you to place it in the immediate vicinity of the product that is supposed to be smoked. Such smokehouse, reviews about which are often only positive, on the side wall should have small holes for fixing the thermometer. The indicator should be placed outside. On the refrigerator door after dismantling, there will only be a pen and a nameplate with the name. You can get rid of manipulations to fix the door, in the closed position it can remain due to an ordinary hook.

Such smokehouses for home smoking after the completion of work must be tested, for this, the chamber needs to be ignited to eliminate extraneous smells. The stove can be heated for several hours, occasionally pouring wood. The door does not need to be completely closed. The appearance of the refrigerator body after such use can be slightly changed: the paint will go away or yellow. If you are not afraid of these metamorphoses, then the smokehouse does not need to be decorated.

Of course, smokehouses of cold smoking, whose price is about 20 000 rubles., Can be purchased in a specialized department. However, many home craftsmen prefer to make such designs themselves. In the process of exploitation, you will receive great pleasure from using the product, and the minimum amount of funds will be spent on manufacturing. Some experts do not even go shopping at all.

Conclusion

The oil lamp, it must be admitted, is a fairly simple construction. It can be made even by an inexperienced master using improvised materials and tools. If there is a need for welding, you can always contact a specialist whose scope of work is not too large. Therefore, you do not have to overpay, which indicates the possibility of savings. But meat and fish can be cooked as much as your heart desires. Some masters even use such designs not only for their own needs, but also for cooking meat that will be for sale. You can make sure that the design has dimensions that meet your needs. This should be considered as early as the design of the device.