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Projects of a brick oven for a bath with their own hands

The manufacture of brick kilns, which are used in baths, requires a special approach to the design and the presence of various additions. The master must not only take into account the temperature inside the furnace, but also rely on the differences outside. That is why, when a brick oven for a bath is created, projects and order for it are performed taking into account the premises, personal preferences of users, installation features and fire safety technology.

Design Features

First of all, you need to choose the type of product. In this case, it is worth paying attention to more modern designs of a brick oven for a bath, because they have a number of additions that allow you to realize certain functions. They should be considered separately, as this is a very important point in the preparation of drawings.

Wheatear

This attribute is very important when creating such designs. The fact that the fuel heats the stones, which maintain the temperature for a long time and when water falls on them form steam. Therefore, the technique of manufacturing this node must be approached responsibly.

It is best to create a closed stove, which is based on cast-iron bars. However, when a bath furnace is made of bricks, schemes, drawings and designs miss this moment, displaying only the grate and the camera itself. Considering this, it is worthwhile to choose the principle of the location of the material and its quantity.

Container for water

When operating a bath, it is simply necessary to have constant access to hot water. In this case it is necessary both in the steam room itself and in the washing room. Some people prefer to solve this issue by installing a heater, but it is better to use stoves for a brick bath, the projects of which assume the presence of own heating systems.

It is worth noting that there is a mass of structures for implementing such a method of water heating, but it is better to use a combined version that allows to obtain a rather large volume of liquid. He assumes that in the order of the furnace such elements will be introduced that make it possible to use the structure as a plate, which will allow heating the liquid in the steam room itself. Also, a tank is installed on the chimney pipe, which receives a temperature at a kindling and sustains it for a long time.

If bathhouse projects are created from bricks with a rest room and a terrace, then it is very important to combine these moments correctly with each other to provide yourself with comfortable conditions at minimum expenses. Hot water may be needed in any room, which means that the tank for it must be large and placed in the attic of the building itself. With this design problems in this area will not be.

Choice of materials

The manufacture of the furnace is a very important process, which requires a special approach to the selection of materials. Therefore, when a brick kiln for a bath is made by one's own hands, the installation instruction recommends very carefully to inspect literally every element of the structure in search of damage. Given that the product will tolerate sudden changes in temperature, even small defects or factory-tested defects are not allowed.

Stone for firebox

Immediately it is worth noting that ordinary cobblestones for such a completely unsuitable. The fact is that simple stones can have a number of additional inclusions or microcracks which, if heated and cooled sharply, can have a negative effect on the material. Such objects either collapse and turn into sand, or explode under the influence of internal tension.

Taking into account such peculiarities, when creating brick kiln projects for a bath, it is necessary to orient in advance to a specific material. Best for these purposes is jadeite, talcochlorite or ordinary river pebbles. However, if you want to save money, you can use basalt or volcanite.

Brick

It is believed that to create a firebox you can use a regular full-bodied red brick. It behaves very well with temperature drops and has a rather long service life. However, when creating drawings and designs for furnaces for a bath made of metal and bricks, it is best to use fireclay material for the manufacture of firebox.

The fact is that the usual red brick is perfect for making the design itself, but it is in the furnace, where it will be exposed to moisture, it quickly collapses. Also, this factor is affected by the fact that such structures are not used very often.

Clay

It is best to use clay for making furnaces, which is mixed with sand. However, the process of preparing the solution must be approached very responsibly. The fact is that there are no exact proportions of its preparation, since the fat content of a particular clay is unknown, which means that everything will have to be done, being guided by the consistency of the composition.

  • Clay should be taken at a depth of at least two meters. It is very important that it does not have additional inclusions.
  • Then the extracted material is poured with water and allowed to stand for 24 hours. Although some masters do not.
  • In the next step, the clay needs to be kneaded by adding water to it. In the end, you should get a soft mixture, sticking to your hands.
  • After that, sand is introduced into the solution, continuing to mix it.

Check the quality of the composition by immersing a stick in it and examining the thickness of the adhered layer. It should be about 2 mm. If the thickness of the layer is less, then add a little clay, and if more, then sand is introduced into the mixture.

Additional Items

Almost always, brick oven projects for a bath contain metal inserts that play the role of doors, grates, grids and other systems. They can be purchased in ready form and even as a full-fledged kit. They sell such products in specialized stores or in the building materials market.

When choosing such additional elements, it is very important to pay attention to the dimensions immediately. Sometimes it is very difficult to find just such a door, which is indicated in the project and fits in the dimensions. Therefore, the masters buy products that are very close in size, which implies the subsequent adjustment of bricks.

Manufacturing

Usually a brick oven for a bath from the project to the masonry is done in a month. However, from this time, it takes a very long time to freeze the foundation. Therefore, when starting work, you need to take into account such a moment and correctly allocate time for all processes.

Foundation

  • First, it is necessary to excavate the excavation site according to the size of the future foundation. At the same time, brick oven projects for a bath are strongly recommended that between walls and foundation there should be at least 0.5 m. Also its width should be several centimeters larger than the dimensions of the future design.
  • The depth of the excavation should be 0.7 meters, and a layer of sand of 5 cm is laid on its bottom. At the same time it is poured with water for compaction.
  • Then in the pit put the broken brick, which is also poured with sand and spilled with water. The thickness of this layer is usually 25 cm.
  • At the next stage, formwork is made. It is done so that the finished foundation rises above the surface by 10-15 cm. A metal frame made of reinforcement is also created, which is placed in the formwork.
  • Then the concrete is poured. At this point, it is very important to bring out a flat surface, which will greatly facilitate further work.
  • After the concrete has solidified, two layers of ruberoid are laid on the foundation. It will perform the functions of a kind of waterproofing, protecting the structure from moisture.

Masonry

This process is the main process in the manufacture of a furnace for a bath of brick. Projects for which it is carried out are called orders. This is a graphic representation of the location of each brick in a separate row.

There is simply a huge number of different furnace designs, for which you can make several completely different orders. Therefore, each person chooses the project for themselves, based on personal preferences and the desire to implement certain technical characteristics.

Clutch is performed using clay mortar. Asbestos sheets are also required. They are used as a refractory and thermal interlayer between the furnace and the skin.

If in this process you need to trim the brick, then it is better to do it using a special tool so that no cracks or internal stress appear. Very good for these purposes is a rapid saw or cut-off wheel for concrete work.

All the additional elements that are installed in the masonry, have a certain attachment system. Usually they do not differ in originality and are very easy to assemble. However, there are such models of these products that need special fixation, which should be taken into account when purchasing.

When installing metal additional elements, it is very important that there is a small gap between them and the brick. It is needed as a kind of compensator for heating. It can be filled with asbestos or use a special heat-resistant damper tape.

Chimney

This construction is usually part of the order, when a stove is made from a brick for a bath. Projects in this case display only the main exit system from the furnace and the intersection of ceiling ceilings. However, if a construction with a tank is created, it is better to use a different approach.

In the modern market of building materials there is a special material for the manufacture of chimneys. It has the appearance of concrete blocks, inside of which there are ceramic inserts in the form of pipes in the heater. When assembling, they create a complete flue system.

Such materials have just a huge lifespan and are well proven in service. Their installation is quite simple, and even a beginner can handle it.

When the pipe passes through the ceiling or roof, it is worthwhile to use special modular inserts, which are sold ready-made. They have a relatively low cost and greatly simplify all work.

If you plan to install a tank for heating water, you should also pay attention to the factory products. Among them, you can choose the capacity of the required volume, which has seats for fixation on the chimney. The independent manufacture of such structures sometimes leads to unnecessary costs and time.

Conclusion

The process of designing and manufacturing furnaces of this type is quite complex and responsible. He may require the performer to possess certain skills and abilities. Given this complexity, it is worthwhile to entrust this process to professionals.

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