Ultrasonic bath with your hands: scheme. Liquid for ultrasonic bath

Throughout the development of mankind regularly appeared some or other inventions designed to simplify and improve people's lives. Technical progress never stands still, so the development of the scientific sphere is a natural and logical process.

Not so long ago, a device like an ultrasonic bath had become popular with consumers. Any owner can create this mechanism with his own hands, it is important only to have a certain list of materials available and to follow the manufacturing technology clearly. This product is used mainly to purify certain objects, while the work is based not on standard methods, but on the application of such a relatively new phenomenon as ultrasound. Therefore, what is the ultrasonic cleaning bath and how it functions, then we will go further.

Principle of operation

From the name of this device it becomes clear what underlies its functioning. Ultrasound is a kind of oscillation, the frequency of which exceeds the figure of 18 kHz. The liquid that is in such a bath is filled with a large number of bubbles, which burst under the influence of high pressure, creating an effect called cavitation.

The principle of operation is as follows: an object to be cleaned is immersed inside the solution tank. After starting the device, the bubbles, bursting, act on the contaminated mechanism and remove plaque from it. This method allows you to get rid of dirt even in the most inaccessible parts for hand processing, without violating its structural integrity.

What does the ultrasonic bath consist of?

Externally, this device is not a very large capacity of about 1 liter (there are samples and a larger size, containing 5, 10 or more liters), made, usually from stainless steel. This size of the bath is enough to handle a variety of devices and mechanisms.

The design of this product includes 3 main elements:

1. The emitter, whose main purpose is to convert the electrical vibrations generated by ultrasound into mechanical vibrations, which are subsequently transferred to the bath liquid through its walls.
2. A generator that serves as a source of vibration.
3. A heating element. Its main function is to make the ultrasonic bath liquid have a constant temperature of 70 ° C. It is worth noting that sometimes in the design of the device such a structural component may not be included, but its presence clearly contributes to better cleaning.

The scope of ultrasonic baths

This method of removing dirt is much more effective than traditional options. To cleanse the most diverse in its purpose, the ultrasonic bath is actively used in many areas:

• In medicine, its use allows you to carefully sterilize surgical and laboratory instruments;
• In the engineering sphere, the ultrasonic bath plays the role of an aggregate that removes contamination from pipes and other large parts after their polishing and grinding;
• These devices are also widely used in jewelry business, when periodically there is a need to clean up the presentable appearance of jewelry;
• Workers of the printing house use an ultrasonic bath primarily for washing the structural parts of printers and other devices responsible for printing;
• Clean silicon and quartz plates, which form the basis of electronic production, also helps the use of this multifunction device;
• Motorists know firsthand about the need to clean structural components of the vehicle, such as injectors, filters, injectors, etc.

The main advantages of ultrasonic baths

If we compare this system with other devices, we can not fail to note a number of its undeniable advantages, among which:

1. The ultrasonic bath is a very simple product. For its functioning, it is only necessary to fill the tank with the necessary solution, and the cleaning process can begin.
2. Any contamination even in the most inaccessible parts of this or that subject with its help can be removed without any problems.
3. High performance indicators. The ideal result of cleaning the thing can be achieved, in only 2-3 minutes holding it inside the bath.
4. After the end of the procedure, there will be no mechanical damage to the surface of the product, since its processing takes place without the use of any aggressive means.

Basic selection criteria

In order for the ultrasonic bath to work as efficiently as possible, it is necessary to familiarize yourself with some factors that affect the quality of its work.

As already mentioned, the presence of a heating element in its construction is welcomed, since the cleaning time in this case is significantly reduced, and the positive result is more obvious. However, it should be noted that if the liquid for the ultrasonic bath contains a disinfectant solution, then it is not necessary to use additional energy to raise the temperature.

In addition, it is important to immediately determine what items will be subject to cleaning, since the capacity of the device must correspond to the volume of products immersed in it.

Next, you should say a few words about how to make a similar device for removing dirt from automobile injectors. It is these parts of the vehicle that most often require cleaning, so the specifics of the work need to be described in more detail.

Materials for making an ultrasonic bath for injectors

Every car owner knows that for the stable operation of the engine it is very important to keep all its components in order. When the ultrasonic bath is used to clean the injectors , you can safely talk about the safety of the vehicle. However, such work performed at any maintenance station will be very expensive. Therefore, it is necessary to understand the fact that ultrasonic baths for injectors represent themselves to make such a device on their own.

But first, you need to determine the list of materials required for manual editing. These include:

• Capacity that will serve as the basis. It can act any not too large basin.
• Washing machine with ultrasound function. You can buy such a device in almost any household appliance store.
• The simplest washing powder, which does not have impurities and additional properties like the whitening effect.
• Hot water.
• If available, a special spray for cleaning the injectors. However, you can do without it.

Self-made ultrasonic bath for injectors

The process of creating such an aggregate does not involve any complexity. First you need to take a clean basin and collect hot water in it, in which you then need to dilute the detergent in approximately the same proportion as for washing. After that, the liquid should be immersed in the nozzles that need to be cleaned, and lower the ultrasonic washing machine. The time of her work is about 30 minutes. It is important to remember that the water in the basin should be changed until the smell of gasoline is completely lost during the operation of the apparatus.

After the unpleasant odor is no longer felt, the nozzles should be placed directly in the center of the device, which will speed up the cleaning process. 6 hours is the standard time during which the bath should work. Ultrasonic treatment will completely remove dirt and oil residues from car parts. In addition, such a cleaning option will allow the owner to save a significant part of the financial resources.

Set of materials for ultrasonic bath installation

In order to design such a device with your own hands, it is important to understand the principle of its operation correctly, otherwise complex manipulations will not lead to anything good. Having studied the features of the functioning of such a mechanism as an ultrasonic bath, one can collect it by hand, having the following list of materials available:

• A tube made of plastic or glass;
• A magnet of circular shape (such a detail can be found in many older speakers);
• coil;
• Liquid intended for ultrasonic bath;
• Porcelain container;
• An impulse-based transformer;
• pump;
• Steel frame.

After all the details have been prepared, you can begin the assembly.

The process of manufacturing an ultrasonic bath

As mentioned earlier, such work must be carried out in strict accordance with the pre-prepared plan, so that the final result is positive. Understand the device of the homemade instrument will help the ultrasonic bath scheme, which is shown below.

The process of installation begins with the fact that the coil needs to be wound on a prepared plastic or glass tube. The magnet should be placed on the remainder of the rod. The resulting device is nothing more than a transducer, called magnetostrictive.

All of the following actions must follow the following algorithm:

1. In the steel frame, a porcelain vessel should be installed.
2. After that, the bottom of this part should be equipped with a hole, where the already manufactured converter must be placed.
3. Then in the construction of the vessel it is required to build nipples. These elements are designed to allow liquid to enter through them and subsequently merge. In the event that it is planned to design a large bathtub, it will be superfluous to take care of installing a pump that accelerates the supply of the solution.
4. After the installation is complete, an impulse transformer is installed, the main function of which is to increase the voltage. For this purpose, any mechanism of this kind, taken from a TV or computer, is suitable.

The work is completed by checking the functioning of the ultrasonic bath. If the assembly process was performed correctly, the operation of such a device will save a significant part of the budget and will enable to thoroughly and qualitatively clean all necessary details.