Industrial lamp: types, characteristics, purpose

The lighting system at the production facility is a complex complex that unites a whole group of devices that are distinguished by their reliability, durability and functionality. Each separate component of this system is a device in the form of a light source, which also has special requirements for energy consumption. And this applies to the devices located inside the room, and to the external lighting, which often performs a decorative function. At the same time, the industrial luminaire must meet the requirements of ergonomics, that is, do not tire your eyes and conform to the modern level of comfort in management.

Purpose of industrial lighting

Industrial lighting sources have many differences from household household counterparts, but in most cases they solve the same problems. First of all, this is lighting the premises. Moreover, the production light has special requirements in terms of brightness indicators, since employees can be in the created conditions for several hours a day. By the way, in the regulations relating to the observance of working conditions, a separate section is just devoted to the rules of organization of industrial lighting. In addition, luminaires for industrial premises can perform the tasks of technological and emergency lighting. A separate group is the devices of decorative street lighting. In terms of capacity and protection requirements, they are on par with industrial and commercial devices, so they are often considered in one segment. With the help of such devices, park areas, playgrounds, stadiums and highways are serviced.

Features of industrial lighting

The features of the luminaires themselves largely follow from the mentioned requirements to them. This should be, first of all, a physically reliable device, which corresponds to indicators of strength and durability. Basically, the fulfillment of this condition is entrusted to the corps. Usually in the manufacture of commercial models use high-strength plastics, as well as composite elements. In industrial models of buildings, metal is more often used. Another thing is that there are special alloys that do not weight the overall design with the lamp. And different types of industrial luminaires, from the simplest point to panel, can assume external support with a special skeleton device. Usually used metal gratings, protecting not only the lamp, but also the body itself from damage. Such solutions are usually practiced in factories, factories and factories where there is a danger of mechanical damage to the light source.

To the features of industrial lighting can be attributed and some performance. Of course, that to provide large rooms with light, a power component is required that can be operated for a long period without updating. For example, ceiling lamps industrial based on Led-lamps can be used for about 40-50 thousand hours. Now it is worth considering the characteristics of such devices in more detail.

Main characteristics of lighting fixtures

The nature of the luminaire is mainly determined by two parameters - the power and luminous flux, measured in Lumens (Lm). With regard to power, it has already been said that in the case of industrial devices, they have a greater potential. For example, the initial level is in the spectrum of 25-40 watts. This is enough to serve the average office space. For corridors, halls and workplaces, panel lighting segments are usually purchased, in which lamps of 70-90 W are located. Also, high-power models are used for street lighting areas, although these tasks are more often assigned to searchlight installations with even more impressive output of up to 500 watts. For indoor models, the luminous flux characteristic is also important. For example, ceiling light industrial from the middle segment can provide 3,5-4 thousand lm. Accordingly, this model is more suitable for work in a small office space or studio. But in order to illuminate a large room, workshop or hall, a device of at least 6 thousand lm is required. By the way, some enterprises use several lighting points, the luminous flux of which reaches 8-9 thousand lumens.

Classification by design type

The most common ceiling, hanging and wall-mounted industrial lighting devices. Traditional ceilings are convenient because, as a rule, they do not occupy free space and allow maximally favorable dispersion of radiation throughout the entire area of the room. Usually these are industrial fluorescent fixtures, which have a typical method of attachment and are inexpensively cost-effective. In other words, this is a standard and even customary solution. But in some cases it makes sense to refer to wall models. These are devices that are attached by means of screws, brackets and anchor connections to the wall. This option justifies itself, if it is a question of a room with low ceilings. Quite original proposals are increasingly appearing on the market in the form of floor lamps. In essence, these are triple floodlights, which are used on construction sites, at production facilities and when performing rescue or emergency operations.

Classification by type of security

In the markings of lamps you can find the designation IP, next to which there is a figure indicating the security class of a particular device. It has already been said that for an industrial luminaire, the level of protection is of fundamental importance, so the choice should be based on this marking. So, the base class IP20 represents luminaires that can be used in relatively safe and clean places - for example, in offices, warehouses, offices, etc. Next you can mark the IP23 class, which says that this product can be installed already And in unheated rooms, as well as on the street subject to basic external protection. If an industrial luminaire is required that is suitable for full street operation with the impact of splashes, dust and rain, then it is worthwhile to refer to instruments marked IP43. The most stable models are produced under the class IP67 and above. These devices, which differ in moisture and shock resistance, are not afraid of high temperatures and differ in a long working life.

Classification by type of lamp

Despite the development of lighting technology, there are not so many new devices. One can distinguish only one type of lamp, which today opposes traditional solutions. These are LED lamps that favorably differ from the aging analogs due to a higher resource, low power consumption, decent radiation properties with optimum brightness, etc. But there is also an unpleasant minus that industrial Led-luminaires differ even in budget versions - this is a considerable price tag. A certain competition for light-emitting diodes on working qualities can be made by fluorescent and halogen lamps. The first are suitable for public, administrative buildings and maintenance of facades, while the latter are more focused on office and small production facilities. Do not leave the industrial segment and incandescent bulbs. However, high power consumption and low operating life still forces many managers to switch to more technological versions of light sources.

Nuances of installation

In the choice of the method of installing the fixture, everything depends on its design. It is important in advance to provide a fitting suitable for fixing, if a non-standard fastening technique is planned. But in most cases, industrial wall fixtures are mounted on brackets or tightly fixed using anchors. Complexities are usually caused only by point models. The fact is that they are not simply attached to the surface, but are carried through the ceiling niche, penetrating into the hidden space. To do this, it is necessary to make a hole in the panel, mount the housing in the frame power base of the under-ceiling space and make an electrical connection.

Manufacturers

As the practice of using various lamps shows, the greatest reliability is shown by imported products. The budget segment is represented by the companies Unitel and Glanzen, and if financial opportunities allow, then it is possible to purchase LEDs from manufacturers Osram and Philips. As for domestic manufacturers, it is better to choose an industrial lamp from the families of the companies "Svetozar" and "ERA". Perhaps, in terms of color reproduction, they are inferior to foreign analogues, but in terms of reliability they demonstrate a quite decent level.

Price issue

The most affordable models of lamps are estimated at 50-100 rubles. In this segment you can find halogen models, incandescent lamps and some energy-saving options. LED models cost 300-400 rubles. At the same time it is desirable to purchase immediately a cabinet industrial lamp, which can cost about 800-1000 rubles. In budget execution. Such a kit is more profitable to buy than a lamp and a housing.

How to choose the best option for the lamp?

Although commercial and industrial models are defined by the same requirements, among which high brightness, reliability of the case and careful energy consumption, still each case is individual. For example, in an open area for temporary use, it is necessary to purchase outdoor floodlights with a high protection class. To provide a large production hall, it makes sense to look at industrial domed lamps with a low level of external protection. The fact is that for the room, additional costs for the security of the device may be unnecessary, but on the sparing eyes of employees, soft radiation should not be saved.

Conclusion

Often, the issue of saving costs for the maintenance of enterprises is key when choosing engineering and communication equipment. The lighting system in this regard is one of the most expensive. And the transition to LED sources allowed to solve a lot of problems of a financial nature. Suffice it to say that industrial lighting and luminaires based on Led-technology differ not only in balanced energy consumption, but also in a high working resource. In practice, these advantages provide a double benefit compared to conventional lamps. However, there are advantages to the more familiar lighting equipment. Thus, incandescent and halogen devices are still more comfortable for the eye radiation, so the choice in favor of new technologies is not always obvious.