Agglomerate - what is it? Sinter production

People who are far from geology, mineralogy and construction are often interested in: agglomerate - what is it? In scientific branches this term refers to the accumulation of mineral elements. And in the construction of agglomerate is used with the time of antiquity. It is known that an ancient Roman Colosseum was built from a similar material. At that time, the agglomerate material consisted of blocks of large sizes made of crushed stone with binding ingredients.

Agglomerate - what is this in our days?

Today the material is obtained through technological processes. In fact, this is an artificial stone, formed from a variety of rubble, associated with the use of cement or resins. Agglomerated stone is available in different colors. For this purpose, pigments, colored glass, metal shavings, aventurine and other elements are added to it.

The gravel component is quartzite, marble, granite. To give strength, a fiberglass mesh is made. The agglomerate consists of 80% natural mountain elements.

The production of agglomerated stone passes through several stages. As a result, agglomerated tiles with various geometric patterns and bright ornaments are obtained. Such a facing tile is used by designers for original solutions. The agglomerate is also available in the form of steps, window sills and countertops.

Now it becomes clearer what it is - agglomeration. It is worth considering the options for this material.

Available varieties

Kinds of agglomerates depend on raw materials used in production. Agglomerated tiles produce:

• From quartz;
• Marble;
• Granite.

The agglomerated marble resembles a natural stone. It is easy to grind, but does not tolerate the effects of acid and mechanical damage.

Marble agglomerate is produced in different color shades: pink, malachite, blue, blue.

The agglomerated stone of granite or quartz has high wear resistance, immunity to chemical irritants. It is used in rooms of increased use.

Granite agglomerate is usually quiet natural shades. Manufacturers do not use saturated colors for this material.

Agglomerate of quartz

Quartz agglomerate, or aglwartz, is characterized by a lower cost compared to other species.

The material was patented in 1983. Since then, he has become extremely popular. The secret of the popularity of this material is:

• In a beautiful appearance;
• Excellent technical parameters;
• Numerous opportunities for interior decoration.

Production technology

In the production of quartz agglomerate, natural quartz is used. As a fastening component, polymer resins are used. Coloring is achieved using color pigments. Colors are all kinds. Exquisitely looking black agglomerate of quartz.

As a result of production, the material is very durable, yielding only topaz, corundum and diamond.

The technology of agglomerate production consists in the use of vibrocompression and passes through several stages:

1. Preparation. Residential quartz is ground, washed, after drying, subjected to sorting.
2. Mixing step. In the quartz chips are added resins, pigments and other fillers.
3. Vibrocompression. A powder is added from the quartz, after which the mixture is put into molds and put into the vibropressing machine. The machine acts with vacuum, vibration and pressure, due to which the material is given strength.
4. The polymerization step. The mixture in the molds is placed in the oven and heated until the moment when the resins begin to melt.
5. Conclusion. The last stages of production are calibration and grinding. Finished plates are matt, glossy, semi-matt. Sometimes a pattern, engraving, ornaments are applied.

After all stages of production, each tile is inspected by the controller for a marriage, only then the masters make from it countertops, bar counters and other interior elements.

Material Advantages

Aglokvarts has undeniable advantages over natural stone. Among them:

• Security. It is known that some rocks of natural stone have increased radiation, and agglomerate - what is it? This material is obtained by artificial means, and therefore completely devoid of such a shortcoming. In addition, the stone absorbs dirt and bacteria, which also can not be said about aglwari.
• Attractiveness. Of course, natural stone has an excellent appearance, but one can not help noticing some limitations in the choice of color solutions. At aglokvarts color possibilities are much wider.
• Technical properties. Aglokvarts has high strength and resistance to various influences, unlike natural stone.

Application of agglomerate

Reviews of the material from the builders are exceptionally positive.

Manufacturers produce hundreds of agglomerate tiles of different fractions. Some of them have incomparable external characteristics. For example, with the addition of glass chips.

Agglomerate stone is used in interior and exterior decoration of buildings. They are faced with facades, floors, stairs, swimming pools. From agglomerate material make steps, panels for walls and window-sills.

The material has a structure that is immune to frost and moisture. But for external finishing and windows it is better to take agglomerate with cement component.

Polymer resins in the composition of the agglomerate give it elasticity and wear resistance. But to use material for fireplaces and warm floors it is not necessary, it undergoes expansion at heating. This kind of agglomerated tiles is not polished.

Agglomerated marble is often used for finishing the floor. To protect the surface from scratches, the floor is covered with a liquid with quartz crystals. The coating thickness of 2 mm provides anti-slip characteristics, but does not change the texture and beauty of the material.

Agglomerates of granite and quartz are hygienic and resistant to external influences. They are used for facing in the bathroom, as well as for window sills, stairs.

Granite agglomerated plates are used at airports, in railway station buildings and other high traffic areas.

Quartzite is often used in medical and children's institutions.

Agglomerate of polyethylene film

The technology of agglomeration is used in several industries. We should separately say about the LDPE agglomerate. This kind of material is obtained from a polyethylene film. The finished product looks like small pieces of film. It goes to the production of other goods or films.

Advantages of this kind of agglomerated raw materials in its economy, safety for the environment and convenience in storage and use.