Recycling plastic bottles as a business. Equipment for the processing of plastic bottles

Plastic bottles have become convenient in the transportation and storage of liquids. Glass containers are now rarely used. After use, plastic products are usually discarded. A lot of such garbage collects every day. Because of this, it appears that the processing of plastic bottles can be performed . Equipment designed for such work can be used in the establishment of a profitable business.

Benefits

Now many business ideas that improve the life of the population are popular. If the processing of bottles is in demand among people, it will be possible to create a permanent source of income. In our country, few people are engaged in such activities, so there is the likelihood of profitability of the case.

The advantages include:

• The ratio of profit and revenue will be approximately 25%, which is more in comparison with other spheres.
• The entrepreneur performing the processing of bottles is respected by the inhabitants. This guarantees some support from them.
• Now environmental projects are supported by the government and local authorities.
• There are companies that want to be responsible for protecting the environment. But since this is not their main direction, they choose to invest in such projects.

disadvantages

But such a business has disadvantages that beginners can face:

• The complexity of the discovery. As this legislation regulates this sphere, the execution of documents can be complicated. It is necessary to obtain many permits from various organizations. As a result, everything takes about 8 months, which is a lot compared to other types of business.

• There is no constant receipt of raw materials. But it is necessary for the continuous operation of production. Also, not everyone understands where to sell products.
• Need manual labor. It requires a large number of employees, each of which will perform its work. Only then will the activity become effective.

Business demand

There are several reasons to understand that such a business is very promising. They include:

• Low competition.
• Availability of raw materials.
• Simple workflow.
• Environmental factors.

As such plants improve the ecological situation, they are supported by the government, as well as by communities working in the field of nature conservation. Whatever it is profitable, the business must be organized competently. You will need to rent or purchase a room. Also, you need to formalize your business.

Technology

It is necessary to purchase professional equipment for the processing of plastic bottles. The technology is in the following work:

• The collection of products is in progress.
• Whatever the equipment for processing plastic bottles, sorting is a mandatory step. It is carried out by classes. Usually the products are divided into unpainted and dyed. They are processed separately. A special group are bottles based on polyvinyl chloride, for which a special procedure is required.

• Then, manual removal of rubber, paper, metal is performed.
• Then the bottles are compressed. When they are pressed, they are loaded onto the line for recycling the packaging.
• The result is a flex in the form of flakes. Flexo is the raw material for the production of such bottles or chemical fibers. It produces a lot of goods - packing tapes, paving slabs, films.

During processing, labels and covers are automatically eliminated, and bottles are crushed. The fragments are added to a special boiler where various elements are washed off with water. Then the plastic is cleaned and dried. Store it in a special bunker. All this is done by equipment for the processing of plastic bottles.

Each stage of production is considered important. They are performed by different employees. Duties are distributed among employees taking into account their qualifications. Only then the whole process will be performed qualitatively.

Equipment

You can use 2 business options:

• The mobile refinery is located in the truck. This idea is more suitable in cases where it is planned to serve several cities.
• Rent a building under the shop. Equipment for the processing of plastic bottles (complete line) has a cost of about 3-4 million rubles.

Both options of business organization are in demand. The following equipment for the processing of plastic bottles will be required:

• Belt conveyors.
• The rotary machine.
• "Crusher" - equipment for the processing of plastic bottles into granules.
• Screw conveyor.
• Steam boiler.
• Polishing machine.
• Dryer-water separator.
• Air dryer.
• Storage bins.

Each device is important for the production process. It can be bought, both separately and manned. If you buy equipment for processing plastic bottles in the form of a mobile plant, its price is approximately 5-6 million rubles. For a stationary type, a large area is required - over 2,000 square meters. M. Establish a business is better at abandoned factories and warehouses on the edge of the city. Then the cost of the room will not be high.

If you buy a piece of land, build a hangar, then it will be profitable to recycle plastic bottles as a business. The equipment will produce not only flex, but also fiber, which increases profit and profitability. To do this, larger investments are needed, so a beginning entrepreneur should do this after the payback of the initial contributions to his business.

Is it possible to have a home business?

It is unlikely that plastic bottles can be processed at home. The equipment takes up a lot of space. But a separate room is perfect for this. The best choice is a mobile installation. Although it is more expensive, it can be easily installed indoors.

It is enough to install the equipment, to bring the sewage system to eliminate waste, to connect the power supply. The size of the line is usually 6-10 meters. With such indicators it will be possible to place the equipment for processing plastic bottles at home, if the area allows. This technique does not take much space, and also consumes a minimum amount of electricity.

Receiving raw materials

In order for a business to be successful, it is better to open a plant in a big city, so that the transportation costs are small. Although bottles are a light commodity, they take up a lot of space. Because of this, long-distance transport reduces profitability. The location can be equidistant from several cities.

The collection of raw materials is carried out manually in garbage dumps, which are available throughout the country. The bottles are put in sacks, and then pressed, after which they are delivered to the plant. You can also look for raw materials using the Internet. Now there are many sites where there are ads on the sale and purchase of bottles. The main task will be to offer advantageous terms in comparison with competitors. Services function as auctions.

It is possible to find a direct supplier of waste in the form of PET bottles. Usually this is the most profitable option. We need to find companies that produce a lot of such waste. These are offices where employees are provided with free drinks. There, the degree of consumption is quite high.

Expenses

To organize such a business requires a lot of employees, since many actions are performed by manual labor. The minimum number of employees is 10 people. Their average salary is 20 thousand rubles. It is necessary to take into account the costs of the system of motivation, since it increases the productivity of labor.

During the calculations it is necessary to take into account that the schedule should be shifted. To purchase a ton of bottles with transportation costs will take about 15 thousand rubles. The cost of procurement is determined not only by the producer, but also by the type of raw materials. For example, brown plastic is considered the most affordable, but it is used only in some areas.

Transparent plastic is considered more expensive. Costs should include the cost of electricity and water consumption. The price of 1 ton of products can be in the range of 40-90 thousand rubles. The cost is calculated from the size of pellets, characteristics, color.

Staff

To organize a mini-factory, you need at least 8-10 workers. They will work on shifts. You also need an accountant, a manager and 2 loaders. Such a composition of workers will allow qualitatively to carry out the processing of bottles.

Over time, there is an opportunity to expand production. Then you need to hire more workers to increase the number of products sold.

Sales and Distribution

To make such a business profitable, you need to establish the right sales system. A company that does not perform fiber production can organize sales to other similar companies, where the entire technological cycle operates. Then the cost per ton will be less than the market price, but there will be a constant demand.

There are organizations that create fibers from flex. There are few such companies on the territory of Russia, but their volumes are large, so this guarantees a high profit. You can use the site to find customers, for example, create an ad and expect responses.

Profit and payback

The payback period is approximately 1.5-2 years, since it is necessary to invest, especially at the beginning. The advantage is that the costs associated with the organization of processing are small. Therefore, with revenue of 800 thousand rubles per month, the profit will be equal to 200-300 thousand rubles. The income is determined by the type of raw materials and other factors.

Before deciding on this type of activity, it is necessary to weigh all the positive and negative aspects of such a business. Carefully calculate the amount that will be required to open production, examine the package of documents that permit this type of activity. Also, it is not superfluous to look in advance at the place for rent, compare the cost of equipment and choose the most suitable option.