How to make a kinder-surprise: the secrets of production

Famous chocolate eggs with an unexpected gift have long become a favorite souvenir of children all over the world. The question about how to make a kinder-surprise, many of them are asked. At its core, this is a simple but very original idea, which is a chocolate egg, inside of which is a plastic container with a small toy or a pleasant souvenir.

Gift Idea

In order for you to figure out how to make a kinder-surprise, we will open the veil of this mystery. In fact, this is a long enough and long journey, which in total takes about two years. Everything starts with an idea.

The idea of producing toys for chocolate eggs is born differently. Some as a result of the hard and painstaking work of designers, others are completely spontaneous, but this is no less interesting.

A classic example of the sudden appearance of a good idea is the creation of the famous series of toys-behemoths. She appeared at the head of the department of the company "Ferrero" at the moment when he went on a trip to Taiwan. This impression was made on him by a huge statue of a hippopotamus, installed in one of the central cities of this country.

Another idea he appeared at the concert of the popular music duo. So the series "Bears-musicians" appeared.

Toy sketches

The next stage is the creation of design and concrete sketches of invented toys, which will then be put into the eggs of a kinder-surprise. Usually souvenirs are created immediately by large collections. After the appearance of the first drawings, it becomes clearly clear whether the initial idea was successful, whether it will be successfully implemented.

In the 70's, when the production of kinder-surprises was just starting, sketches were drawn by hand on paper. Under the drawing, they always left a detailed description. Today, progress has also reached the development of toys. Everything is done on the computer, for this there are dozens of specialized graphic editors.

Those who evaluate the sketches of future toys, have a complete idea of how they will look - up to the shades of color. They are prescribed using a special alphanumeric designation. Also indicate the availability of parts and accessories that will be needed figure.

The main thing that should also be paid attention is the size of the toy. After all, the kinder-surprise eggs are very small, and there is no excess space in the plastic container that is placed in the chocolate egg .

Questions with the license

This step accompanies not every series of toys, but only those that are associated with the use of famous characters in fairy tales, films or cartoons.

Even before the design development, manufacturers are required to purchase a license to use a particular image in their work. Then with the owner of copyrights to the character you also need to agree on the resulting figure. That's how they make kinder-surprise with famous heroes. This, of course, adds additional organizational concerns and financial costs, but the result justifies all the losses.

If the owner of the copyright to the character is dissatisfied with the image, he has the right to make changes that he deems necessary. For example, when the collection dedicated to the film "The Lord of the Rings" was released, each actor claimed the figure with his character.

Presentation of the toy

After the design of the toy is all agreed, a prototype is made. He is several times larger than the final figure. It is important to make this toy more, as they make a kinder-surprise in the factory, so it is necessary to evaluate new toy models, discuss all the details, accessories and the necessary proportions.

It is especially important to hold a presentation when a licensed series of new toys is released. After all, they must be approved by the owners of copyrights to the characters. Changes are made both at the stage of development of sketches, and when discussing prototypes.

One of the unsolved secrets about how to make a kinder-surprise, concerns the fate of enlarged prototypes, which are prepared for presentation. Nothing specific about this is known, most likely, they are simply destroyed.

Release of toys

The most important final stage is the production of toys themselves. For each new collection, special forms are developed, with the help of which it is possible to organize a mass production. In this form, each figure is cast.

Most often the toy, which seems to be integral, consists of several parts. At least two or three. This can be easily identified by the seams from the gluing that are present on the figure. This means that the number of molds for casting corresponds to the number of parts from which the figure is made. Here's how to make a kinder-surprise.

Trial consignment

Trial lot of toys from the new collection is released without fail. The goal is to debug the production process, listen to the assessments of all experts and copyright owners on the characters. Unlike prototypes, the trial lot is much larger. Therefore, specimens from it are rare, they infiltrate the market. Then we become owners of variants of figures and can personally observe how the thought of the artist changed.

Also important is how to pack kinder-surprises. In plastic capsules, instructions and special inserts are mandatory.

Because of cheap manual labor, the main production of toys is located in Asia. All solid toys are painted by hand. At the same time, the company produces Ferrero, one of the leaders of the world confectionery market. Their factories are located in many countries on several continents.

At the final stage, the containers with toys are packed in a chocolate shell at one of the confectionery factories, they also put eggs in foil and pack them in boxes.